Wagner Service

Audit for steam networks

Conductors should be serviced regularly.

Steam traps have a limited service life. Over time, signs of wear on the valve and valve seat often lead to steam losses – and therefore to unnecessary energy consumption. Regular inspection and maintenance is therefore essential to avoid such losses. Studies show: On average, 20 to 25 % of all steam traps are defective. Wagner offers a professional inspection service that reliably reduces the failure rate to less than 5% – and saves customers energy and costs in the long term.

1

Precise testing by certified technicians

The work is carried out exclusively by trained inspectors with Miyawaki certification – for maximum quality and reliable results.

2

Selection of particularly durable new steam traps

We rely on high-quality steam traps with a long service life and minimal maintenance requirements – precisely tailored to your needs.

3

Optimized piping for more productivity

We rely on high-quality steam traps with a long service life and minimal maintenance requirements – precisely tailored to your needs.

Minimize steam losses permanently

Regular inspection and maintenance of steam traps leads to significantly lower energy losses – and therefore to noticeable savings in operating costs.

Controlled arresters: approx. 8,000
Red: Vapor loss
Blue: Defect rate

Controlled steam traps: approx. 8,000
Red: Steam loss
Blue: Reduction in steam loss
(reduction in steam loss compared to the first year)

Overview of our service

1

Consultation and discussion

Confirmation of the number of arresters to be tested, the test period and the installation conditions

2

Submission of a cost estimate

3

Site visit

Preparation of an installation plan and a control book and affixing of control labels, etc.

4

Review

Checking steam traps, bypass valves and upstream and downstream valves, determining the suitability of traps, etc.

5

Review results report, suggestions for improvement

Summary of analysis, estimation of extent and cost of vapor loss, selection of recommended replacement products, etc.

6

Performance of maintenance by the customer

7

Confirmation of the effect through regular checks, continuous monitoring

Scope of the on-site inspection

■ Boiler and peripheral devices

■ Main steam lines

■ Steam process plants

Condensate drain

Condensate drain

■ Problem areas identified in previous studies

etc.

■ Boiler and peripheral devices

■ Main steam lines

■ Steam process plants

Condensate drain

Condensate drain

■ Problem areas identified in previous studies

etc.

Achievable improvements

Services to achieve improvements

Do you have questions about the steam audit?
We will help you without obligation.
+49 (0) 4154 8384510